85/ 100
B
OverallB81/100
Pelican 1595 Air Travel Case

Pelican · Waterproof Gear Storage Bags

Pelican 1595 Air Travel Case

B · Low PFAS

Lower concern. Polypropylene case with no water-repellent treatment evident.

Verdict: BuyPolypropylene hard case with minimal chemical hazards; durable travel design; no water treatment or flame retardants evident.

Pelican 1595 is a protective travel case made primarily of polypropylene and polyurethane foam. No PFAS-containing coatings or water-repellent treatments are publicly documented for this model.

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We flunk more products than we pass. This one earned its grade. How we grade

Material

Polypropylene shell, polyurethane foam, stainless steel hardware

Brand disclosure

Brand is silent on PFAS

Lab data

No public lab test

Why this grade

Safe base material

Made from a material with no inherent PFAS use (ceramic, mineral, or natural fiber).

Helps the grade

Category baseline

other is a category where PFAS exposure is more common.

Hurts the grade

No PFAS disclosure

No public statement about PFAS in this product.

Hurts the grade

The full breakdown

What it's made of and why it matters

The Pelican 1595 Air uses injection-molded polypropylene (PP) for the shell, a thermoplastic chosen for its light weight, impact resistance, and chemical inertness. Polyurethane foam interior provides cushioning and does not off-gas significantly when kept dry and at normal indoor temperatures. Stainless steel hardware (latches, hinges) avoids corrosion and leaching. This material combination is among the safest for hard-sided luggage because polypropylene is non-toxic, does not leach plasticizers, and has no intentional chemical treatments that introduce concern.

The brand's record and disclosure

Pelican is known for rugged, professional-grade protective cases and has a strong reputation for durability and customer service. The company does not advertise specific safety certifications (e.g., toxin-free, BPA-free) or publish detailed material sourcing disclosures, which is typical for hard-goods manufacturers in this space. No recalls or safety violations related to chemical hazards have been documented for the 1595 Air model. The brand's silence on PFAS is unremarkable; these cases contain no water-repellent fabric or textile components that would justify PFAS treatment.

How it compares in its category

Hard-sided travel cases in this segment (Samsonite, American Tourister, Delsey) use similar polypropylene shells and polyurethane foams, making this product chemically typical for the category. Pelican's advantage is construction durability and stainless hardware, which reduces the likelihood of degradation that could expose interior foam or hardware corrosion. Soft-sided luggage introduces textile-based hazards (dyes, finishes, flame retardants) that this case avoids entirely.

If you buy it

Keep the case in dry storage; prolonged moisture exposure can degrade polyurethane foam and promote microbial growth inside. Do not apply heat to the polypropylene shell (keep away from direct sun for extended periods or heat sources) as extreme temperatures can warp it, though normal travel conditions pose no risk. Replace the foam insert if it becomes wet, compacted, or visibly degraded after years of use. Stainless hardware rarely requires maintenance; wipe occasionally with a damp cloth to prevent salt corrosion if used in coastal environments.

Beyond PFAS: other things we checked

Established hazard classes for this product type, assessed from public information. These never change the PFAS grade; a Likely flag caps the Verdict at “Buy with care.”

Possible

Polyurethane foam degradation and off-gassing

Polyurethane foam is stable when dry but can degrade in prolonged high-heat or high-moisture environments, potentially releasing volatile organic compounds. Under typical travel and storage conditions, this risk is minimal; risk increases only if the case is exposed to sustained heat or damp storage.

None known

Polypropylene thermal stability

Polypropylene is food-safe and non-leaching at normal temperatures. The Pelican 1595 Air will not leach chemicals under typical indoor use or even in warm vehicles; no hazard has been documented.

None known

Stainless steel hardware corrosion

Stainless steel (likely 304 or 316 grade) is corrosion-resistant and does not leach nickel or other metals under normal conditions. Salt-air exposure in coastal storage could accelerate minor corrosion over years, but no leaching into contents is expected.

None known

Foam adhesive or flame retardants in foam

Polyurethane foam formulations in luggage are not typically treated with brominated flame retardants (these are phased out) or adhesives containing heavy metals. No evidence of such treatments in Pelican cases; foam is primarily polyol and isocyanate polymers.

None known

Microplastic shedding from PP shell

Polypropylene is a rigid, inert plastic that does not shed microplastics under normal use or flexing. No hazard is documented for hard PP cases; this is primarily a concern for flexible plastics or degraded materials.

What we don’t know

This grade is a model-based estimate from public materials, coatings, and brand disclosure at 72% confidence. It is not a lab result.

No independent PFAS lab test is on record for this exact product. A lab test could move the score in either direction.

The brand has not made a specific, verifiable PFAS-free statement, so part of this score reflects that missing disclosure rather than a confirmed material.

Formulations and coatings change between production runs. Always check the current label before buying.

More waterproof gear storage bags grades

How we score: every product runs through the same public 0–100 rubric based on materials, coatings, brand disclosure, lab findings, and recalls. See the full methodology → Spotted a mistake? Report an error.